Case Studies

Oxygen Generation Plants

Executed by Core Energy Systems for Healthcare Infrastructure

Project Overview

Core Energy Systems Limited successfully designed, developed, and commissioned multiple PSA (Pressure Swing Adsorption) and PVSA (Pressure Vacuum Swing Adsorption) based Oxygen Generation Plants for hospitals and healthcare facilities across India.

These projects were executed in collaboration with HITES, United Way, and Oxfam, supporting critical public health infrastructure. Core Energy’s rapid mobilization and engineering expertise played a key role in addressing the nation’s urgent oxygen demand.

Project Scope and Solution Overview

The oxygen generation systems were designed with indigenous engineering, regulatory compliance, and rapid scalability. These standalone plants deliver medical-grade oxygen with high purity, ensuring continuous supply for hospitals while reducing dependency on cylinder logistics.

Key Engineering Highlights

  • Technology Platform: In-house PSA and PVSA oxygen generation systems
  • Purity Assurance: Oxygen output up to 98% purity for medical applications
  • Installed Capacity: Over 95,00,000 litres per day across healthcare facilities
  • Automation & Control: PLC-based control with IoT-enabled remote monitoring
  • Medical Certification: ISO 13485:2016 compliant medical device systems
  • Rapid Deployment: Modular plug-and-play design for fast commissioning

Challenges and Solutions

  • Rapid Turnaround: Systems delivered within weeks using modular fabrication, agile engineering, and pre-assembled subsystems.
  • Material Sourcing: Managed procurement challenges for lithium and sodium-based zeolite through alternate sourcing and strategic vendor partnerships.

Impact and Recognition

Core Energy’s oxygen generation plants became a lifeline for hospitals by ensuring uninterrupted oxygen supply. Integrated remote diagnostics and predictive maintenance features improved system reliability and reduced downtime.

This initiative highlights Core Energy’s ability to adapt industrial expertise to humanitarian and critical public healthcare needs while delivering scalable and sustainable infrastructure.

Core Energy Systems continues to engineer purpose-driven solutions, strengthening healthcare infrastructure with reliable, scalable, and high-purity oxygen generation technologies.
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